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Polyols
A
polyol, or Component B, is is the second primary component of
a polyurethane formulation. The
name polyol refers to chemical compounds containing multiple hydroxyl
groups. Polyols are used in both food science and polymer chemistry,
including the formulation of polyurethanes. In polymer chemistry
polyols are polymers or monomers with hydroxyl functional groups
available for organic reactions . Polymeric polyols may be polyethers,
such as polyethylene glycol , polypropylene glycol , or polytetrahydrofuran
. Another class of polymeric polyols is the polyesters.
A specialist class of polyol is the hydroxyl-terminated polybutadienes
. These polyols are extensively used in formulations for polyurethanes.
When
polyols are combined with many different additives or materials
according to a formulation, the resulting polyol is called a polyol
blend and is used to produce a variety of polyurethane products.
A polyol blend remains unchanged until it is reacted with an isocyanate
to form a polyurethane. The most important materials contained
in Component B, more commonly known as a resin, are:
- Base polyol – makes up the bulk of the polyol
blend and forms the backbone of the polyurethane polymer.
- Chain extender – a special type of polyol
consisting of many short chains which connect the longer chains
of the base polyol together.
- Catalyst – like a spark plug, the catalyst
makes the reaction between the isocyanate and resin go.
- Surfactant – if you are producing a polyurethane
foam, the surfactant controls the foaming when Components A
and B react. It gives the final polyurethane product the right
foam structure.
-
Blowing agent
– This ingredient creates the foam. Without the blowing agent,
the polyurethane is heavy and solid. The blowing agent may
be simple water, carbon dioxide, a chemical that imparts insulating
properties to the polyurethane foam (such as HFC-15 or pentane)
or another material. You can learn more about blowing agents
by reading Bayer's library of polyurethane
technical papers. If no blowing agent is used, a solid
polyurethane is produced, such as polyurethane elastomer inline
skate wheels.
Bayer manufactures and
markets a wide range of polyols, including polyether, polyether
polymer and polyester grades. These polyol products by tradename
include Acclaim®
polyethers,
Arcol® polyethers, Desmophen®
polyesters, Hyperlite®
polyether polymers, Multranol®
polyethers, Softcel®
polyethers and Ultracel™
polyethers.
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