Bayer MaterialScience Bayer MaterialScience
Contact Search Sitemap
Home Products Industries & Applications Our Businesses Processing/Design News & Events Resources
Bayer Links

Products
 

Automotive

Thermoplastic polyurethanes from Bayer have outstanding wear and scratch reistance, flexibility and resistance to oils and grease.  Applications of our TPU products in the automotive industry include grommets and spring sleeves, bushings and dust cups, and supporting and guide joints. Some grades of Desmopan® and Texin® TPU are highly resistant to microbial degradation and are used for cable sheathings and seals (check out Texin 985 and Texin DP7-1049.) 

For car components such as door sills and warm air ducts, designers often prefer high-impact, glass fiber-reinforced grades which have a low expansion coefficient and good damping behavior at a medium elasticity modulus.

Soft-touch TPU Technology

Desmopan and Texin plastics also have a lot to offer in terms of decoration, surface quality and tactile properties.  Typical applications inside the vehicle include:

  • Center consoles and louvers - overmolded in a process that produce a soft-touch finish that feels like leather but is still scratch resistant.
  • Gearshift knobs- high wear resistance
  • Trays and holders- excellent sound-damping and slip resistant qualities.

Outside the car, TPU soft-touch technology is used to produce rear lights and brake lamps with enhanced weather-resistant sealing lips that remain flexible over a wide range of temperatures.

New Trends in TPU Automotive Materials

New trends in car interior design include more light and airy colors, and transparent, scratch-proof surfaces.  Both trends can be a problem for conventional aromatic TPU materials because they gradually turn yellow over time.  Bayer has developed new grades of TPU, such as Texin DP7-3041, that are based on aliphatic isocyanates with longer-term light-fastness. 

Outstanding transparency and higher scratch resistance

We offer a number of Desmopan and Texin grades that can be processed by extrusion and are highly transparent even at wall thicknesses of more than one centimeter.  This makes them an attractive material for flexible rear windows in convertibles.  Compared with previous materials, these grades are less sensitive to sratching and better able to resist external mechanical stresses. TPU windows also withstand the rigors of a car wash. The product's higher flexural strength and buckling resistance also means that the windows will retain their transparency at points where they are folded over.

Array of light colors in the interior

Grades of TPU that can be colored in light shades are becoming more popular.  With their good flow properties, they are easy to process by injection molding.  Colored components for the center console in car interiors made of Desmopan or Texin TPU are already coming off the production line.

Colored instrument panel skins made of TPU

Skins for instrument panels are regarded as one of the most demanding applications in a car's interior.  Desmopan and Texin thermoplastics have the properties required for these parts, and their ability to to retain their flexibility in cold temperatures gives them the advantage.  This is especially important in ensuring airbag funtion at extremely low temperatures.  With the new aliphatic grades, the skins can also be made bright and colorful.  We have developed compounds for this that can be turned into skins by the powder slush process.

And there's more.  In cooperation with others, we have developed alternative processes to slush-molding for the production of molded TPU skins for car interiors.  These processes are made possible by the new aliphatic Desmopan grades that form the visible, highly lightfast skin surface.

 

Other Markets:

Agriculture and Mechanical Engineering

Belts, Hoses, Cables and Profiles

Films and Coatings

Sports and Leisure

 

 


 
Thermoplastic Polyurethanes Home
Our TPU Markets

Our TPU Products

TPU Design and Processing
TPU of Tomorrow

Customized Services

TPU Product Literature

Product Stewardship

   
 
   
   
   
   
   
 
 
 
 
 
 
Site Map